IDEA assembles cages by means of the patented 'Schnell System' (Patented). Using three thin longitudinal wires ,which may be welded to any point of the stirrup's exterior surface IDEA cage assembling machine is able to halfassemble lattice girders of stirrups of any shape and size.
The halfassembled girder is now ready to be finished off by fixing the frame carrying bars. As the stirrups have already been welded at the correct distance, the carrying bars may be only tied every 5 or 6 stirrups.
This means
saving up to 60% on assembling costs;
maximum flexibility girders may be assembled with stirrups of any shape and size; besides this system avoids all size restrictions and material waste involved with the use of electrowelded mesh;
high quality standards the girders obtained with this system are far more precise and stiff than their traditional counterparts and they do not face any risk during transport.
Minimum stirrup:150x150 mm (6"x6")
Maximum stirrup:1500x1500 mm (5'x5')
Wire Ø:6÷16 mm (#3÷#5)
Pulling Speed:45 m/min (150 ft/min)
Average power consumption:8 kWh
The “Coldrive” 2MV is a cold rolling line with multiple vertical drawing capstan for the production of smooth and ribbed wires from Ø 3,4 to Ø 12 mm. This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling. Driven by electric asynchronous servomotors digitally controlled.
Max. pulling speed 12 m/s (higher speeds on demand)
Compact Layout
Highly customizable
"Asynchronous servomotor" low highpower consumption
User friendly software for cold rolling process management
Web Teleassistance
Other cold rolling lines
Line at 1 or 2 passes with single vertical drawing capstan
MV 4 12 mm (12 m/s)
Multipass line and multiple vertical drawing capstan
3MV 3,4 10 mm (16 m/s)
4MV 3 8 mm (16 m/s)
Number of pitches:2+1
Maximum speed:12 m/s
Out wire Ø:3.4÷12 mm
Il nostro parco macchine è un vero e proprio gioiello: dotato di impianti di produzione all'avanguardia, è in costante aggiornamento per rispondere con perizia ai sempre più alti standard di sicurezza e qualità richiesti dall'azienda.
Tra gli impianti di produzione impiegati per le lavorazioni meccaniche a Brescia, utilizziamo quelle per fresatura, tornitura, rettifica, elettroerosione, microforatura, saldatura, marcatura a laser e collaudo.
I nostri specialisti dell'ufficio tecnico eseguono la programmazione dei percorsi di fresatura e tornitura e dei profili di erosione utilizzando i più recenti software e l'utensileria più all'avanguardia.
Per effettuare una analisi termografica Infra Rodon si avvale di sofisticate apparecchiature di ripresa originariamente sviluppate per il settore militare denominate termocamere, che consentono di visualizzare e memorizzare in forma di immagine visibile la distribuzione del calore emesso da manufatti, impianti e macchinari anche in movimento senza la necessità di un contatto fisico. I colori possono essere falsati artificialmente rendendo in tal modo più evidenti le differenze di temperatura ed accentuando i punti surriscaldati o eccessivamente freddi. Le immagini sono generate e memorizzate in formato termometrico, comprendono cioè per ogni pixel anche il valore di temperatura assoluto misurato con eccezionale precisione al decimo di grado. Questo dato registrato è disponibile e può essere elaborato anche successivamente alla memorizzazione grazie a software dedicati.
The rotor type wire straightening machine RI 6 is suitable for processing a wide range of smooth cold drawn industrial wires from Ø 2,5mm to Ø 6mm.
The 4 independent servomotors allow
Excellent straightening quality;
Max. pulling speed 160 m/min;
Burrfree highprecision cutting (tolerance of ±0.1 mm).
A wide range of wires can be processed depending on the machine configuration from mild steel to annealed and galvanized wire, highstrength steels such as stainless steel, springs steel and nonferrous wires such as brass, bronze, copper and aluminum using special equipment.
The wide range of accessories allows you to customize the machine to the different needs of the industrial market
Elementi base per il riscaldamento elettrico consentono tutti i tipi di trasferimento del calore e vengono realizzati in rame, ferro, acciaio inox, incoloy. La possibilità di ottenere le più svariate forme e dimensioni li rendono adatti a tutti i settori industriali.
Integrated plant to cut and stock precut bars made of fast automatic straighteners with rollers (such as RETA) and coil processing up to Ø 20 mm.
Pulling speed up to 300 m/min.
The plant is fully customizable and modular thanks to a wide range of available accessories.
Fast Coil change patented system of automatic horizontal wire change (Optional);
Straighteners (horizontalvertical) with electronic and independent setting for double wire feeding;
Cutting with Brushless motors with adjustable wire guide, fixed and mobile cutting blades;
Rollers for the extraction of the last part of the coil;
Teleassistance.
The Combidrive MO is a cold rolling line with single horizontal drawing capstan for the production of smooth and ribbed wires in bars from Ø 4 to Ø 12 mm.
This cold drawing line is completely modular and the rolling process is made through drawing capstan and rollers cassettes for rolling/profiling.
Driven by electric asynchronous servomotors digitally controlled.
Wire is rolled to reduce the section and if necessary ribbed, then straightened and cut according to the different lengths scheduled.
Rotating cut system to ensure continuous production
Max. pulling speed (straight bars production) 6 m/s
Max. pulling speed (coil production) 8 m/s
Compact Layout
Highly customizable
"Asynchronous servomotor" low highpower consumption
User friendly software for cold rolling process management
Web Teleassistance
Other cold rolling lines
Line at 1 or 2 passes with single vertical drawing capstan
MV 4 12 mm (12 m/s)
Number of pitches:2
Maximum speed:8 m/s
Out wire Ø:4÷12 mm
I cavi riscaldanti a potenza costante sono impiegati principalmente per ridurre le perdite di calore di fluidi trasportati a mezzo di tubazioni allo scopo di mantenerne costante la temperatura lungo tutto il percorso o contenuti all’interno di serbatoi . Vengono così eliminati tutti quei problemi causati da addensamenti o congelamenti di liquidi come nafta, acqua, composti chimici , fluidi alimentari, olii combustibili. Molto robusti e flessibili sono semplici da installare, si adattano facilmente a tutti i tipi di tubazione, valvole e raccordi, inoltre sono esenti da manutenzione e permettono di realizzare un preciso controllo di temperatura tramite semplici termostati o con l’impiego di termoregolatori elettronici.
Questa tipologia di lampade ad infrarossi ad onde medie è caratterizzata da una
costruzione particolarmente compatta che consente di ottenere una maggiore densità di potenza radiante in uno spazio limitato migliorando nel contempo la robustezza meccanica.
Struttura
Il filamento radiante è alloggiato all’interno di un tubo di quarzo di sezione gemellare 16 x 32mm a doppio canale. Grazie al riflettore in oro incorporato il 90% dell’energia emessa nella zona posteriore viene recuperata e indirizzata sul prodotto da irradiare.
La presenza di un doppio canale conferisce alla lampada ad infrarossi una grande flessibilità costruttiva che permette la soluzione di numerosi problemi di riscaldamento a raggi infrarossi.
Cage making machine for the production of cylindrical cages with variable pitch welded spiral wrap; max cage Ø 2500 mm.
High productivity and flexibility is guaranteed by the configuration of the machine and by the fully automatic welding unit SAF 3000.
WIth the machine to produce cylindrical poles CM PRO 2500 it is also possible to produce on the machine square or rectangular cages and cages with the bars bent on the end (90 °bends, bottle necks and pointed).
Automatic double bending machine for bars up to Ø 50 mm (#14). It works automatically and bends any kind of shapes, positive and negative bends included.
Version with automatic feeding and discharging units, which fold away (Optional) they allow the minimum distance of 980 mm between the two bending mandrels.
Automatic system for bars feeding and discharging
Ejection cylinder pneumatic ejector for shapes and mandrels to remove the tools from the toothed part
the positions of the clamps and guides on the kick off arms and their adjustment are motorized and automatic
Operation by means of digital electric servomotors
4 adjustable bending speeds
Bending speed:72°/sec
Average power consumption:2 kWh
Bidirectional automatic stirrup bender from coil for the production of stirrups and cuttosize bars using wires up to Ø 14 mm (#4).
Driven by digital electric servomotors.
Formula 14 stirrup benders are equipped with
Max. pulling speed 150 m/min (500 ft/min)
Straighteners (horizontalsverticals) with electronic adjustment and independent position for the 2 wires with Joystick
AntiTwist device (Optional)
Cutting with Brushless motors
Web Teleassistance
Processed wire type:Coil
Single strand:1 Ø 6÷14 mm (#4)
Double strand:2 Ø 6÷10 mm (#3)
Pulling speed:150 m/min (500 ft/min)
Bending speed:1950°/sec
Average power consumption:3 kWh
IPC 40 is the plant for the production of radius bars with bends in a single, automatic process.
It is composed of the radius machine CER 40, the bidirectionalbending machine P 45 PRO and has an unloading system for the completed bars.
It is possible to fabricate 2 bars simultaneously in the diameter range between Ø10 mm and Ø 40 mm.
Bending capacity:Ø10 mm (#3)
Plate revolving speed:Max. 40 m/min (135 ft/min)
The range of incremental encoders fit to be coupled to motor shafts includes different mechanical types: the series RE400, with flange diameter 53.5 mm and RE470, with flange diameter 72 mm, provide a coupling joint, while the series RE410 and RE450 avail on a hollow shaft. Different measures are available for the joint hole and for the shaft diameter.
All the types are housed in a metal case. The connection type and position can be chosen among different options, as well as the output signal formats.
The pulses per revolution number ranges from 2 to 12500.
The zero reference pulse option is available for all the series (type RE401/RE411/RE451/RE471)
Output signals:NPN open collector, push-pull, 5 Vdc line driver
Pulses per revolution range :2 to 12500
Supply Voltage:5/30 Vdc
Electromechanical automatic rebar cutting bench equipped with 2 side folding pockets.
MobiPocket allows the unloading and lateral discharge of bars greatly reducing the clutter.
Besides being flexible and fast, its electromechanical technology ensures
high accuracy;
minimum noise production;
reduced power and air consumption;
reduced maintenance.
Cuts per minute:30
Pulling Speed:115 m/min (380 ft/min)
Pulling Speed (Brushless):160 m/min (530 ft/min)
Average power consumption:3 kWh